(1) First I bought a few packs of Evergreen plastics .020 x .060 strips and a pack 2mm x 2mm squares.
Then I made a quick jig to cut the horizontal slats to size, ¾ inch or 19mm. Figure on cut around good 500, yeah it seems a lot…most of the frames have 12 slats in each.

(2) now to make the jig to keep it straight and square. I glued the 2mm x 2mm rods down using liquid cement. Each were space out using the .020 x .060 strips. You don’t want the 2x2’s as long as the frame, looking at the photos you’ll see what I mean. doing this will help gluing in slats as it makes room for you to get in to.

(3) Now place the pre-cut horizontal slats in-between the 2x2mm’s rods, again using the .020 x .060 strips cut them at 1 inch for the vertical slats. Now here you will lightly glue everything in place.

I only just started this and in the last photo you’ll see how it will look.



Joe