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Alan,
Yeah, looking at the Osprey book on the 251
those two hatches should be ALMOST flush
a lot thinner than those model parts.
If it was mine I'd consider 3 options
1) sand down the side that will be inside until getting desired thickness==long and difficult
2) remake the parts out of thin plastic stock=how to replace the hinges as easily as possible. It can be done but will you like the output.
3) "to hell with it, Its built out of the box and anyone nitpicking should offer to buy you a better kit . . ."
But those are just my opinions.
You probably already considered them already.
Thanks for the tips and encouragement mate.